Brand:aa
Product detail:
Used rubber/tires refining machine
Waste Tyre Pyrolysis Plant
>> The advantages of the Pyrolysis Process
• The ability to recover valuable product and/or energy from wastes
• The process is 'greener with high technology solutions
• The ability to reduce and eliminate deposal of scrap tires in landfills.
• Helps to meet the country’s recycling philosophy and targets.
• Reduces greenhouse gas production - helps meet Kyoto Protocol targ
Recovered valuable materials:
Raw material | Big tyres | Car tyres | Bicycles & motorcycle tyres |
Oil yield | 45%-50% | 40% | 30%-35% |
Steel wire | 15%-20% | 10%-15% | 5%-10% |
Carbon black | 30% | 45% | 45% |
Waste gas | 5%-10% | 5%-10% | 5%-10% |
* The specific rate subjects to the raw materials used. Please contact us for details. |
>> Structure and principle
* whole parts
The whole pyrolysis system is composed by 16 parts,which are reactor,Insulation layer,
Desulfurization,deduster,Draft fan,Chimney,Water film cyclone,Condenser,Water tank,Cooling tower(optional),Gas recycle system,Oil tank,Gas separate,Waste gas burner,Furnace,Blower,Carbon
black slag system.
The keys of pyrolysis plant are reactor and cooling system.
*Reactor
Reactor directly decides the machine's safety and service life. It is made by welded steel plate. So
the quality of welding will have a direct impact on safety and service life. Therefore, we use
automatic welding machine, X-rays detection and heating treatment which will not only guarantee the quality of welding but also
greatly improve working efficiency.
>> Features
* Safety
With an auto welding machine for the reactor, it can not only greatly improve working efficiency
but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
Professional heating treatment and x-ray detection chamber are especially for welding.
Vacuum system will prevent oil gas from going back to reactor and causing accident
Professional thermometer, pressure gauge and safety valve.
It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. In our process, it is
transferred first through the safety device and a safety burning air muzzle. Before burning, we
should ensure the safety of production.
* Environmental protection
Well water dedusting system can avoid black smoke.
The exhaust gas will be recycled for heating reactor, no gas pollution
Every junction of the reactor is in good sealing situation with professional sealing material.
* Long service life
Material: Q245R/345R special steel plate, thickness 14-16mm
Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.
The service life of the reactor will be 5-6 years
* Energy saving
Well sealing for heating system, no gas leak and saving fuel.
The exhaust gas will be recycled for reactor heating.
Used rubber/tires refining machine
| Items | Contents | ||
1 | Equipment type | XD-06 | XD-08 | XD-10 |
2 | Raw material | tires/Plastic/rubber | tires/Plastic/rubbrt | tires/Plastic/rubber |
3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
4 | 24-hour Capacity | 6 tons | 8 tons | 10 tons |
5 | Oil yield | 2.7~3 tons | 3.6~4 tons | 4.5~5 tons |
6 | Operating pressure | Normal | Normal | Normal |
7 | Material of reactor | Q345R/Q245R steel boiler plate | Q345R/Q245R steel boiler plate | Q345R/Q245R steel boiler plate |
8 | Thickness of reactor | 14mm/16mm | 14mm/16mm | 14mm/16mm |
9 | Rotate speed of reactor | 0.8turn/minute | 0.8turn/minute | 0.8turn/minute |
10 | Total power | 20KW | 20KW | 20KW |
11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
12 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
13 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
14 | Size of Reactor(D×L) | 2000×6000 | 2200×6600 | 2600×6600 |
15 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
16 | Delivery time | 20days | 20days | 20days |
17 | Weight | 18~22T | 20~25T | 25~30T |
Used rubber/tires refining machine