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Waste rubber pyrolysis equipment
Reactor directly decides the machine's safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X-rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency.
Cooling system
For cooling systems, there are three steps. Cooling pipe is the first step. The second is condenser. We have three
condensers. And there are 33 pipes in one condenser. Diameter is 45mm for one small pipe. Third is water tank,
we considerate the temperature was very high in Summer in some countries. This tank will be a great degree to
help cooling all of gas oil cooling to make the oil come up to much more purify. The heat exchanging area is about
13square meters for one condenser. So the total cooling area is about 45 square meters, which will guarantee you a high oil yield.
Features
Safety
A.With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak. Professional heating treatment and x-ray detection chamber are especially for welding.
Vacuum system will prevent oil gas from going back to reactor and causing accident.
Professional thermometer, pressure gauge and safety valve.
It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. In our process, it is transferred
first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production
Long service life
Material: Q245R/345R special steel plate, thickness 14-16mm
Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.
The service life of the reactor will be 5-6 years
waste rubber pyrolysis equipment
| Items | Contents | ||
1 | Equipment type | XD-06 | XD-08 | XD-10 |
2 | Raw material | tires/Plastic/rubber | tires/Plastic/rubbrt | tires/Plastic/rubber |
3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
4 | 24-hour Capacity | 6 tons | 8 tons | 10 tons |
5 | Oil yield | 2.7~3 tons | 3.6~4 tons | 4.5~5 tons |
6 | Operating pressure | Normal | Normal | Normal |
7 | Material of reactor | Q345R/Q245R steel boiler plate | Q345R/Q245R steel boiler plate | Q345R/Q245R steel boiler plate |
8 | Thickness of reactor | 14mm/16mm | 14mm/16mm | 14mm/16mm |
9 | Rotate speed of reactor | 0.8turn/minute | 0.8turn/minute | 0.8turn/minute |
10 | Total power | 20KW | 20KW | 20KW |
11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
12 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
13 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
14 | Size of Reactor(D×L) | 2000×6000 | 2200×6600 | 2600×6600 |
15 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
16 | Delivery time | 20days | 20days | 20days |
17 | Weight | 18~22T | 20~25T | 25~30T |
waste rubber pyrolysis equipment
Working process of the Waste rubber pyrolysis equipment
1.Waste plastic refining flow: Plastic separation—automatic feed---catalytis cracking---oil-water separation---cooling liquid---crude oil----flammable gas recovery---flammable gas combustion----desufuration and dust removal
2.Waste tires refiningflow: Tire broken---automatic feed---catalytic cracking---oil-water separation---cooling liquid---carbon black emission---carbon black processing---crude oil---flammable gas recovery---fammable gas combustion---desulfuration removal
Waste rubber pyrolysis equipment
Usage of Final production
A. The Usage of Final production--FUEL OIL
Fuel oil from waste tyre are used in below industries:
(1)Power plant factory
(2)Glass factory
(3)Cement factory
(4)Ceramic factory
(5)Aluminum factory
(6)Boiler factory
(7)Central heating factory
(8)Painting factory
B. The Usage of Final production--CARBON BLACK
Carbon black from waste tires are used in below industries:
1. Electric cable jacketing
2. Conveyor ban
3. Hose and doormat
4. Black nylon bag
5. Rubber additive
6. Automatic spare parts
7. Heat isolation
8. Black colorant in rubber materials
9. Plastic pipes
10. Industries rubber products
11. Fire fighting
Steel wire from waste tyre can be re-sale to steel factory
The end products of Waste plastic only was fuel oil.
Waste rubber pyrolysis equipment
>> Structure and principle
* whole parts
The whole pyrolysis system is composed by 16 parts,which are reactor,Insulation layer,
Desulfurization,deduster,Draft fan,Chimney,Water film cyclone,Condenser,Water tank,Cooling tower(optional),Gas recycle system,Oil tank,Gas separate,Waste gas burner,Furnace,Blower,Carbon
black slag system.
The keys of pyrolysis plant are reactor and cooling system.
*Reactor
Reactor directly decides the machine's safety and service life. It is made by welded steel plate. So
the quality of welding will have a direct impact on safety and service life. Therefore, we use
automatic welding machine, X-rays detection and heating treatment which will not only guarantee the quality of welding but also
greatly improve working efficiency.
>> Features
* Safety
With an auto welding machine for the reactor, it can not only greatly improve working efficiency
but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
Professional heating treatment and x-ray detection chamber are especially for welding.
Vacuum system will prevent oil gas from going back to reactor and causing accident
Professional thermometer, pressure gauge and safety valve.
It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. In our process, it is
transferred first through the safety device and a safety burning air muzzle. Before burning, we
should ensure the safety of production.
* Environmental protection
Well water dedusting system can avoid black smoke.
The exhaust gas will be recycled for heating reactor, no gas pollution
Every junction of the reactor is in good sealing situation with professional sealing material.
* Long service life
Material: Q245R/345R special steel plate, thickness 14-16mm
Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.
The service life of the reactor will be 5-6 years
* Energy saving
Well sealing for heating system, no gas leak and saving fuel.
The exhaust gas will be recycled for reactor heating.
Waste rubber pyrolysis equipment
Dispose waste gas, liquid, and residua in the process:
1. Waste gas
Transferred through two safety device: water close &burning air nozzle. Fully burnt, not only eliminated pollutant but also minimized the quantity of fuels. For smoke dust discharge, we
apply series machines of patent in our company Desulfurization and dust remover which could control the smoke dust discharge amount meet relative standards of GB-2001.
2. Waste liquid
Produced waste acidic water in the process of oil disposing (50kg process from 1 ton of oil easy to process for small quantity). counteract the liquid by alkalescent liquid solution. After three stage of filtration, the litmusless waste water was introduced to evaporator(use the heat of the flue of main processor as its heating resource)
3. Waste solid
The solid residua will be left after the catalyst splitting from scrap plastic, approximately composes the waste plastic weight about 5% to 10%. Its main component is the thick black carbon. It can be the raw material of the production industry of black carbon. Also could be mixed with the pulverized coal ash which produces for the raw material thermal power plant,
also could be the raw material of manufacture pulverized coal ash brick (one kind of environmental protection building material).
