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Product detail:
Plastic into crude oil machine
1. Main specification of the Plastic into crude oil machine
2. Main usage of the Plastic into crude oil machine
3. Main feaures of the Plastic into crude oil machine
>> The advantages of the Pyrolysis Process
• The ability to recover valuable product and/or energy from wastes
• The process is 'greener with high technology solutions
• The ability to reduce and eliminate deposal of scrap tires in landfills.
• Helps to meet the country’s recycling philosophy and targets.
• Reduces greenhouse gas production - helps meet Kyoto Protocol targ
Recovered valuable materials:
Raw material | Big tyres | Car tyres | Bicycles & motorcycle tyres |
Oil yield | 45%-50% | 40% | 30%-35% |
Steel wire | 15%-20% | 10%-15% | 5%-10% |
Carbon black | 30% | 45% | 45% |
Waste gas | 5%-10% | 5%-10% | 5%-10% |
* The specific rate subjects to the raw materials used. Please contact us for details. | |||
>>Structure and principle
* whole parts
The whole pyrolysis system is composed by 16 parts,which are reactor,Insulation layer,Desulfurization,deduster,
Draft fan,Chimney,Water film cyclone,Condenser,Water tank,
Cooling tower(optional),Gas recycle system,Oil tank,Gas separate,Waste gasburner,Furnace,Blower,Carbon black slag system.
The keys of pyrolysis plant are reactor and cooling system.
*Reactor
Reactor directly decides the machine's safety and service life. It is made by welded steel plate.
So the quality of welding will have a direct impact on safety and service life. Therefore, we use
automatic welding machine, X-rays detection and heating treatment which will not only guarantee
the quality of welding but also greatly improve working efficiency.
>> Features
* Safety
With an auto welding machine for the reactor, it can not only greatly improve working efficiency
but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
Professional heating treatment and x-ray detection chamber are especially for welding.
Vacuum system will prevent oil gas from going back to reactor and causing accident
Professional thermometer, pressure gauge and safety valve.
It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. In our process, it is
transferred first through the safety device and a safety burning air muzzle. Before burning, we
should ensure the safety of production.
* Environmental protection
Well water dedusting system can avoid black smoke.
The exhaust gas will be recycled for heating reactor, no gas pollution
Every junction of the reactor is in good sealing situation with professional sealing material.
* Long service life
Material: Q245R/345R special steel plate, thickness 14-16mm
Welding: Automatic welding machine with heating treatment and x-ray detection will prolong
the service life of reactor to the max.
The service life of the reactor will be 5-6 years
* Energy saving
Well sealing for heating system, no gas leak and saving fuel.
The exhaust gas will be recycled for reactor heating.
4. Main working process of the Plastic into crude oil machine
a. The raw material is put into reactor, and then seal the feed inlet system.
b. Burned the fuel material(coal,wood,natural gas or oil) in the combustion system. The reactor will slowly heat,when the temperature
reach around 250 degree Celsius,it will produce oil gas. Oil gas will be processed by our technology,then gone
to cooling system to cold liquid oil. The gas which can not be liquid under normal pressure,which will be send
back to combustion system to instead the fuel material to burn the reactor,this also can save energy very
much. After finished oil produce,the temperature of reactor will be down,at the same time,carbon black will be
discharged automatically.
c. When the temperature fall to 100 degree Celsius,worker could open the door of reactor to discharge of
steel wire,and then start to another batch working.
5. Main customers of the Plastic into crude oil machine
