Technical parameter of DINTER Pyrolysis Equipment | ||||
| Items | Contents | ||
1 | Equipment type | HY-6 | HY-8 | HY-10 |
2 | Raw material | tires/Plastic | tires/Plastic | tires/Plastic |
3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
5 | Oil yield | 2.7ton | 3.6 ton | 4.5 ton |
6 | Operating pressure | Normal | Normal | Normal |
7 | Material of Reactor | Q245R | Q245R | Q245R |
8 | Thickness of Reactor | 16mm | 16mm | 16mm |
9 | Rotate speed of Reactor | 0.8turn/minute | 0.8turn/minute | 0.8turn/minute |
10 | Total power | 19.5KW | 19.5KW | 23.5KW |
11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
12 | Cooling area of condenser | 40sqm | 40sqm | 65sqm |
13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
15 | Size of Reactor(D×L) | 2200×6000 | 2200×6600 | 2600×6600 |
16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
17 | Delivery time | 15days | 15days | 15days |
18 | Weight | 25T | 30T | 30t |
working process:
Firstly ,put the raw material into reactor door, seal the feed inlet system.
secondly,burn the fuel material(coal,wood,or natural gas ,oil ) in the combustion system .the reactor will slowly heat ,when the temperature reach around 250 degree celsius,it will produce oil gas .
oil gas will be processed by our technology ,then gone to cooling system to cold liquid oil.
the gas which can not liquid under normal pressure ,which will be desinged to back to combustion system to instead the fuel material to burn the reactor which can save energy very much .
after finishing oil produce ,the temperature of reactor will go down ,at the same time ,carbon black will be discharged automatically.
Lastly,when the temperature fall to 100 degree celsius,worker could open the door of reactor to discharge of steel wire, then can start another batch working.
1. Fuel oil from waste tyre about 40%--45% widely used in below industries:
A. power plant factory,
B. glass factory,
C. cement factory,
D. ceramic factory,
E. aluminum factory,
F. boiler factory,
G. central heating factory,
H. painting factory.
2. Carbon black from waste tyre about 30% is used in below industries:
A. electric cable jacketing
B. conveyor belt
C. hose and doormat
D. black nylon bag
E. rubber additives
F. automatic spare parts
G. heat isolation
H. black colorant in rubber materials
I. plastic pipes
J. industries rubber products
K. fire fighting.
3. Combustible gas:
About 5% can be recycled and used during process as fuel or collected even compressed into liquid gas, used as fuel or to generate electricity.
Profit the 10Tons machine per day brings In india (within 24 hours, but actually only need 20 hours for a batch)
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cost:
Item | Quantity | Unit price(Rupees) | Total price(Rupees) |
1.Waste tyre | 10T | 9000/T | 90,000 |
2.coal | 0.4T | 8000/T | 3200 |
3.Wage of labor | 4 persons | 250/person | 1000 |
4.Electric fee | 15KW*20hours=300KW | 6/KW | 1800 |
Total cost | 96000 |
Benefits(In this case, the rate of crude oil is 45%-50%,the rate of steel wire is about 15%,the rate of carbon black is about 30%,and the rate of tail gas is 5%-10%)(In our machine,the tail gas will be used as fuel.)
Item | Quantity | Unit price(Rupees) | Total price(Rupees) |
1.Crude oil | 10T*45%=4.5T | 30000/T | 135000 |
2.Steel wire | 10T*15%=1.5t | 11000/T | 16500 |
3.Carbon black | 10T*30%=3T | 2000/T | 6000 |
Gross profit | 157500 | ||
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