Q1 | How large is your company? |
A1 | There are about 2000 square meters for our workshop,4000 square meters for molding shop |
Q2 | How many employees are there in your factory? |
A2 | There are about 300 employees in our factory. |
Q3 | What kind of moulds do you make? |
A3 | We make plastic injection moulds, including 2-plate mold, 3-plate mold, hot runner mold, overmold, 2 shot mold, stack mold, spin mold, MUD mold |
Q4 | How many moulds do you make annually? |
A4 | Averagely, we make about 600 moulds annually. |
Q5 | What types of molds can you build? What is the max sizes and weight? |
A5 | We mainly build moulds of Auto Parts, electric Parts, IT, Home Appliance and Medical Equipment |
The max. size of mold we made can be 600x1200x800(cm) and max weight can be 25T. | |
Q6 | Where are your molds exported? |
A6 | Most of our molds are exported to North America and European countries, Japan. |
Q7 | How many shifts do you operate every day? |
A7 | For CNC, EDM and Polishing Dept., two shifts; Tooling shop depends on emergency. |
Q8 | What kinds of steel do you use to make moulds? |
A8 | We use the types of steel resquested by customer. Usually we use LKM2344, LKM718H, LKM738H, |
LKM2311, STAVAX S136,STAVAX S136H, P20HH, P20LQ, ADC3, SMV3W,PX88,NAK55, | |
NAK80, DC11,DC53. | |
Q9 | What precision grade can you reach? |
A9 | For a mould, 0.005mm. For a part, 0.01mm. |
Q10 | How do you monitor a project process? |
A10 | We have a team which made by customer service manager and project engineer to monitor every stage |
of project progress, and they communicate with customers at any time. | |
Q11 | Do you have any problem communicating with customers? |
A11 | No. We are good at English. |
Q12 | How do you pack a mould? |
A12 | We pack it into a ply-wooden box strictly according to standard of export regulation. |
Q13 | Can you provide steel certificate and heat-treatment certificate? |
A13 | Yes, we can. |
Q14 | What kind of services will you do when you ship the mold? |
A14 | 1) We will pack the mould with an insecticidal wood case, and fix it with iron frame. |
2) We will put the electrodes and the spare parts into the wood case together. | |
3) We will send all related data of 2D/3D mould drawings, Steel Quality Certificates | |
4) Heat treatment report to customer. | |
Q15 | What will you do if your mold has the quality problem after shipping to the customer? |
A15 | Firstly, we will check the problem and analyze possible reasons. If it is our fault, we will pay all the cost without |
any bargain or to remake the component or a mold to the customer. If it is customer’ fault, customer pays it. | |
If this to both sides’ fault, then both take the responsibility |
DT MOULD have rich successful experience in all kinds of plastic injection Chair moulds . Such as chair mould with arm without arm , chair mould with leg without leg , chair moulds with interchangeable back inserts etc . Our design department will give you professional suggestions to make economic cost but strong enough .
Mold Cavity&Core Steel | P20, 718H , H13, 2344 , 2316 , NAK80 |
Mold Base | LKM , ISM standard , HASCO or by requested |
Component Material | PP, ABS, HDPE, PC, PVC , PA6, PA66 , PA6/66+GF, PET etc |
Mold Cavity | Single /Family / by requested |
Mold Structure | 2 plate mold ,3 plate mold , solid mold , interchangeable insert mold , mold with slide |
Mold Runner System | Cold runner or Hot runner |
Mold finish | Mirror finish , Texture finish , Corrosion word |
Mold Life | 0.5-1 million shots |
Delivery Time | 25-50 days |
Specification | Depends on customer’s requirements |
DT MOULD DETAIL PROCESSING FOR YOU REFERENCE :
1, RFQ Inquire | According to samples , pictures with dimension , drawings and specific requirements . |
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2, Communication | Mold steel , cavity number , kind of runner ,injection data , mold details , delivery time , payment item and etc . |
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3, Place an order | Sign contract & advance payment |
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4, Design | Product and Mold 2D & 3D design based on all of customer’s requirements . And send to customers for inspection .If some structure is not perfect or can not be done on the molding .We will send our suggestion to customers . |
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5, Mold Tooling | Start to Cut steel , CNC machining , EDM , polishing and testing after mold design confirmed . |
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6, Mold Processing | Send mold process schedule with photos update to customers each week . |
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7, Mold Testing | 1,Customer come to our factory inspection mold trial if they are free 2, ISM checking the dimension ,weight , wall thickness and arrange send actual samples to customers by courier . |
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8, Mold Modification | Modification the mold according to customer’s feedback . |
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9, Packaging | Once sample approved , Packing mold properly and prepare all of mold spare parts packing with mold together. |
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10, Delivery | According to FOB or CIF(CFR) to shipping molds |